Finished Drilling Rudder

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This looks a lot like the picture from yesterday, but now the rudder has been fully drilled and is ready for disassembly and prep for riveting.



After disassembling, I drilled the rudder counterweight to the R-912 counterbalance rib, dimpled the rib and countersunk the lead weight to accommodate the dimples.



You have to make the rudder bottom attach strips from a piece of 0.032" alclad.  Basically, you just cut these to 18" and trim the corner as specified.



Here are the strips, temporarily clamped to the R-904 bottom rib to match drill with the existing holes.  Holes in the lower half of this strip will be drilled in conjunction with the fiberglass rudder bottom.



The R-913 counterbalance skin in 0.032", and because the rudder skin is 0.016", the overlap can cause a visible joggle in the rudder skin.  Beveling the two points on each side of the counterbalance skin where these two skins overlap with the underlying structure smoothes out this transition.



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This page contains a single entry by Jason published on March 6, 2009 11:32 PM.

Rudder Fully Assembled was the previous entry in this blog.

Prepped Rudder for Riveting is the next entry in this blog.

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